Threaded Fastener Design Guidelines
Guidelines adopted within Aquamarine Power for the design and maintenance of bolted connections and fasteners on Oyster technology.
This document was produced by Aquamarine Power Ltd in 2014 to record good practice for the specification of bolted connections on the Oyster 800 device, built up through experience of operation and offshore maintenance campaigns during the summers of 2013 and 2014.
Oyster 800 was installed at EMEC over 2011 to 2012 before undergoing a series of commissioning and operating trials. One area of concern was the long-term integrity of mechanical connections on the machine, which include a number of bolted and flanged connections of various sizes and functions. Operational experience shows that mechanical connections are prone to both corrosion and loosening, caused primarily by vibration.
The purpose of this document is to outline guidance to apply good design practice for threaded connections, specifically with respect to material selection and assembly techniques. The standard applications considered in this document are structural connections, hydraulic flanges, retaining fasteners, jacking screws and hydraulic fittings.
Project Keywords: Hydraulics, Materials, Operations & Maintenance, Corrosion, Engineering, Bolting
Guidelines adopted within Aquamarine Power for the design and maintenance of bolted connections and fasteners on Oyster technology.
Calculation sheet for determining fastener tension for a range of materials, lubricants, and locking methodology.
Lessons learnt from Aquamarine Power Limited - Offshore Operations Experience, including offshore planning, supply chain, vessel capabilities and weather limitations
Lessons learnt from Aquamarine Power Limited - Experiences of the use of standard off-the-shelf components, materials, and material grades in disturbed water environments
Lessons learnt from Aquamarine Power Limited - Experiences of the supply chain and component supply
Lessons learnt from Aquamarine Power Limited - Experiences of tank testing, from early concept development through to full-scale model validation
Lessons learnt from Aquamarine Power Limited - Experience of maintenance philosophies, considering operational case studies from Oyster 1 and Oyster 800 such as cylinder exchange.
Guidelines adopted within Aquamarine Power for the design and maintenance of bolted connections and fasteners on Oyster technology.
Calculation sheet for determining fastener tension for a range of materials, lubricants, and locking methodology.
This document outlines Aquamarine Power’s environmental monitoring plans for Oyster 1 during installation and operations.
Review of tank testing and design studies for different concepts of the Oyster flap design.
Foundation loads and performance results from testing of a 40th scale Oyster device, considering four different flap widths.